logo
Home >
News
> Company News About Comprehensive Analysis of Class 100 Cleanroom Partition Wall System Design and

Comprehensive Analysis of Class 100 Cleanroom Partition Wall System Design and

2025-07-23

Latest company news about Comprehensive Analysis of Class 100 Cleanroom Partition Wall System Design and

I. Core Structure Analysis of Partition Wall System

latest company news about Comprehensive Analysis of Class 100 Cleanroom Partition Wall System Design and  0

1.1 Main Frame System

Utilizes double-layer 50-series aluminum alloy framework to form composite load-bearing structure:

Main Columns: 80×40×2mm anodized aluminum profiles with vertical tolerance ≤0.1mm/m

Horizontal Supports: 50×30×1.5mm thermal break profiles with spacing ≤600mm

Seismic Joints: Stainless steel flexible connectors allowing ±5mm displacement

1.2 Panel System

Panel Type Specifications Special Treatment
Metal Surface 1.2mm SUS304 mirror panel Electro-polished Ra≤0.4μm
Core Layer 50mm thick rock wool core Hydrophobic rate ≥98%
Back Panel 0.8mm pre-coated aluminum Antibacterial coating

II. Key Technical Points

2.1 Ceiling Transition Node (Key Revised Content)

Three-dimensional Sealing System:

Upper layer: Labyrinth stainless steel dust barrier (δ=0.8mm)

Middle layer: Pressure balance valve (±0.5Pa accuracy)

Lower layer: EPDM composite seal (compression set ≤15%)

Smart Maintenance System:

Integrated RFID tags (storing installation data)

Electric maintenance platform (load capacity ≥150kg)

Visual seal monitoring (pressure sensors + LED indicators)

III. Special Process Controls

3.1 Clean Construction Process

Material Pretreatment:

Plasma cleaning of profiles (300W power, 90s duration)

Gradient alcohol wiping of panels (3 alternating wipes)

Assembly Process:

Dust-free power tools (noise ≤65dB)

Laser positioning of bolt holes (±0.2mm accuracy)

3.2 Sealing System Installation

Three-tier Sealing System:

Pre-compressed EPDM gasket (30±2% compression)

Polyurethane foam filler (density 45±5kg/m³)

Medical-grade silicone sealant (4-6h curing time)

IV. Testing and Acceptance Standards

4.1 Physical Performance Tests

Test Item Requirement Method
Air Tightness ≤0.05% leakage @250Pa ISO 14644-7
Flatness ≤0.5mm/2m Laser scanning
Sound Insulation ≥45dB GB/T 19889.3

4.2 Cleanliness Verification

Particle count: ≥0.5μm particles ≤3.5pc/m³

Surface microbes: ≤1CFU/25cm²

Static test: Surface resistance 10⁴-10⁶Ω

V. Maintenance Specifications

Smart Maintenance System:

Online seal monitoring (pressure sensor network)

Automatic alarm function (seal failure warning)

Manual Maintenance:

Quarterly seal elasticity test (Shore hardness change ≤10%)

Annual structural vibration test (amplitude <20μm)

All technical parameters comply with the latest GMP and ISO 14644 standards. BIM technology is recommended for full-process simulation during construction.