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Comprehensive Analysis of Class 100 Cleanroom Partition Wall System Design and

2025-07-23

Latest company news about Comprehensive Analysis of Class 100 Cleanroom Partition Wall System Design and
I. Core Structure Analysis of Partition Wall System
1.1 Main Frame System

Utilizes double-layer 50-series aluminum alloy framework to form composite load-bearing structure:

  • Main Columns: 80*40*2mm anodized aluminum profiles with vertical tolerance ≤0.1mm/m
  • Horizontal Supports: 50*30*1.5mm thermal break profiles with spacing ≤600mm
  • Seismic Joints: Stainless steel flexible connectors allowing ±5mm displacement
1.2 Panel System
Panel Type Specifications Special Treatment
Metal Surface 1.2mm SUS304 mirror panel Electro-polished Ra≤0.4μm
Core Layer 50mm thick rock wool core Hydrophobic rate ≥98%
Back Panel 0.8mm pre-coated aluminum Antibacterial coating
II. Key Technical Points
2.1 Ceiling Transition Node (Key Revised Content)

Three-dimensional Sealing System:

  • Upper layer: Labyrinth stainless steel dust barrier (δ=0.8mm)
  • Middle layer: Pressure balance valve (±0.5Pa accuracy)
  • Lower layer: EPDM composite seal (compression set ≤15%)

Smart Maintenance System:

  • Integrated RFID tags (storing installation data)
  • Electric maintenance platform (load capacity ≥150kg)
  • Visual seal monitoring (pressure sensors + LED indicators)
III. Special Process Controls
3.1 Clean Construction Process

Material Pretreatment:

  • Plasma cleaning of profiles (300W power, 90s duration)
  • Gradient alcohol wiping of panels (3 alternating wipes)

Assembly Process:

  • Dust-free power tools (noise ≤65dB)
  • Laser positioning of bolt holes (±0.2mm accuracy)
3.2 Sealing System Installation

Three-tier Sealing System:

  • Pre-compressed EPDM gasket (30±2% compression)
  • Polyurethane foam filler (density 45±5kg/m³)
  • Medical-grade silicone sealant (4-6h curing time)
IV. Testing and Acceptance Standards
4.1 Physical Performance Tests
Test Item Requirement Method
Air Tightness ≤0.05% leakage @250Pa ISO 14644-7
Flatness ≤0.5mm/2m Laser scanning
Sound Insulation ≥45dB GB/T 19889.3
4.2 Cleanliness Verification
  • Particle count: ≥0.5μm particles ≤3.5pc/m³
  • Surface microbes: ≤1CFU/25cm²
  • Static test: Surface resistance 10⁴-10⁶Ω
V. Maintenance Specifications

Smart Maintenance System:

  • Online seal monitoring (pressure sensor network)
  • Automatic alarm function (seal failure warning)

Manual Maintenance:

  • Quarterly seal elasticity test (Shore hardness change ≤10%)
  • Annual structural vibration test (amplitude <20μm)

All technical parameters comply with the latest GMP and ISO 14644 standards. BIM technology is recommended for full-process simulation during construction.