Comprehensive Analysis of Class 100 Cleanroom Partition Wall Design and Construction Between General Areas

Core Value Proposition

In Class 100 cleanroom environments, partition walls between general areas must still meet stringent cleanliness requirements. This article provides an in-depth analysis of innovative partition wall designs that deliver optimal cost-effectiveness while ensuring performance through modular structures, economical sealing solutions, and smart monitoring technologies.

I. Cost-Effective Wall System Design

1.1 Economical Composite Wall Panels

1.2 Lightweight Framework System

• Main studs: 60×30×1.5mm galvanized steel square tubes
• Cross braces: 40×20×1.2mm C-shaped steel studs
• Connection joints: Patented quick-release buckle system

II. Key Technological Innovations

2.1 Economical Sealing Solutions

• Basic seal: EPDM composite gasket (100,000 open/close cycles durability)
• Secondary seal: Single-component silicone sealant (2h curing time)
• Airtight compensation: Adjustable pressure balance valves

2.2 Smart Monitoring Interface

• Basic sensor package:
• Differential pressure monitoring (±5Pa accuracy)
• Temperature/humidity monitoring
• Access status indication

III. High-Efficiency Construction Solutions

3.1 Standardized Installation Process

• Laser floor positioning (±1mm accuracy)
• Modular framework assembly
• Snap-on wall panel installation
• Rapid sealing system application

3.2 Quality Control Points

• Joint flatness ≤1mm/2m
• Airtightness ≤0.1%@100Pa
• Surface cleanliness ≤1000 particles/m³ (≥0.5μm)

IV. Operation and Maintenance Management

4.1 Cost-Effective Maintenance Plan

• Quarterly gasket inspections
• Annual airtightness testing
• Triennial anti-corrosion coating maintenance

4.2 Upgrade Options

• IoT monitoring system
• Self-cleaning coatings
• Emergency pressure compensation devices

Project Application Examples

• This system has been successfully implemented in:
• Large pharmaceutical factory storage area partition
• Transition area of electronic factory building
• Laboratory auxiliary functional area

Frequently Asked Questions (FAQ)

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