logo
Home >

latest company case about Guangzhou Cleanroom Construction Co., Ltd. Certifications

Transforming an Ordinary Factory Building into a Clean and Aseptic Workshop

2024-12-06

Latest company case about Transforming an Ordinary Factory Building into a Clean and Aseptic Workshop

In the current era of booming development in high-tech industries such as pharmaceuticals, food, and electronics, product quality is inseparable from the cleanliness of the production environment. Many enterprises, looking at their existing ordinary factory buildings, often wonder: Can they be transformed into clean and aseptic workshops that meet strict industry standards?

As Guangzhou Cleanroom Construction Co., Ltd., a professional purification equipment and cleanroom construction specialist, we will break down the key points of such transformation projects.

I. Why Transformation Is Necessary: Unlocking the Code for Industrial Upgrading

With rising consumption and stricter regulations, entry barriers in many industries are increasing:

  • In pharmaceuticals, a single dust particle in the production line may cause microbial contamination or deviations in drug efficacy.
  • In food processing, unclean workshops can shorten shelf life and create food safety hazards.
  • In electronics, dust on precision chips may cause short circuits or open circuits.

Ordinary factory environments can no longer meet high-quality production requirements. Transforming into a clean and aseptic workshop is crucial for enterprises to achieve compliant, high-end manufacturing, gain market trust, and expand sales channels.

II. Challenges in Transforming Ordinary Factories

1. Adapting the Structural Layout

Most factory buildings were originally designed for basic production and storage, with irregular space division and no consideration for personnel, material, and equipment flow. Transformation requires:

  • Dividing zones according to cleanliness levels (e.g., aseptic filling areas meeting Class 10,000 or Class 100 standards)
  • Arranging material pretreatment zones in Class 1,000 areas
  • Designing personnel routes to avoid dust-producing or contaminated sections

Any misstep in layout can affect the overall purification efficiency.

2. Integrating a Professional Purification System

The purification system is the “heart" of a clean workshop:

  • Ordinary ventilation and HVAC systems are often insufficient
  • Installing HEPA filters, ultra-clean workbenches, and air showers requires careful pipeline routing to avoid structural obstacles
  • Considerations include uniform airflow, precise air pressure control, noise levels, energy consumption, and electrical capacity

This poses a high technical threshold for transformation projects.

3. Upgrading Wall and Floor Materials

Walls and floors in ordinary factories are designed for basic durability, lacking:

  • Seamless, dust-free surfaces
  • Anti-bacterial and anti-static properties

Transformation requires:

  • Seamless wall splicing to prevent microbial growth
  • Anti-static, corrosion-resistant flooring capable of frequent disinfection
  • Balancing functional requirements with construction time and cost

III. Advantages of Guangzhou Cleanroom Construction Co., Ltd. in Transformation Projects

1. Professional Customized Planning Solutions

Our elite design team conducts detailed inspections of:

  • Original factory structure
  • Surrounding environment
  • Enterprise production processes

We provide customized transformation blueprints, including:

  • Detailed workshop layout sketches
  • Purification equipment selection lists

Ensuring compliance with standards and efficient workshop operation.

2. Strict Selection of High-Quality Purification Equipment

We partner with leading domestic and international equipment manufacturers, providing:

  • HEPA filters: 0.3-micron accuracy, >99.97% efficiency
  • Air showers: intelligent sensors for rapid dust removal
  • Ultra-clean workbenches: creating contamination-free workspaces

All equipment comes with reliable after-sales support, ensuring a solid hardware foundation.

3. Guarantee of Exquisite Construction Techniques

Our certified construction team implements industry-standard cleanroom techniques:

  • Seamless wall installation with color steel plates
  • Anti-static, corrosion-resistant epoxy flooring
  • Tight, welded, and sealed pipelines
  • Smooth corners to minimize airflow dead zones

The result is a workshop built exactly as designed, with meticulous attention to detail.

IV. Continuous Maintenance After Transformation

Transformation completion is only the beginning. Long-term maintenance is essential:

  • Air filter replacement: every 3–6 months depending on usage
  • Environmental monitoring: daily recording and analysis of temperature, humidity, dust, and microbial indicators
  • Cleaning and disinfection schedules: detailed by zones and time periods

This ensures the workshop remains clean and aseptic at all times.

V. Conclusion

Although transforming an ordinary factory into a clean and aseptic workshop presents multiple challenges, with professional guidance from Guangzhou Cleanroom Construction Co., Ltd., these challenges can be overcome.

If you are considering transformation and have concerns about planning, cost, or construction, contact us today. Let’s embark on a new journey of factory upgrading together, enhancing production quality and driving enterprise development.