Mouse Independent Ventilated Cage (IVC): The Premier Choice for Animal Laboratories
In the field of animal laboratory construction, Guangzhou Cleanroom Construction Co., Ltd. always adheres to the spirit of professionalism and innovation, and is committed to providing high - quality equipment and solutions for scientific researchers. Today, we would like to introduce a core product - the Mouse Independent Ventilated Cage (IVC).
I. Precise Design to Create an Ideal Breeding Environment
The mouse independent ventilated cage adopts a modular design concept, where each breeding unit can be ventilated independently. This design effectively prevents cross - contamination between different cage boxes, creating a relatively independent and clean living space for each mouse. The precisely regulated air - flow organization ensures the freshness of air and appropriate temperature and humidity within the cage.
In terms of technical parameters, the air - flow velocity can be flexibly adjusted within the range of 0.05 - 0.15m/s, meeting the requirements of mice for air circulation under different experimental conditions. The temperature control accuracy can reach ±0.5℃, stably maintaining the temperature within the range of 20 - 26℃, which is suitable for the survival of mice. The humidity control accuracy is ±5%, and the humidity can be kept within the ideal range of 40% - 70%, simulating the most suitable natural living environment for mice and providing a strong guarantee for the healthy growth of experimental animals.
II. High - efficiency Filtration to Ensure Air Quality
The IVC is equipped with a high - efficiency air - filtration system, and its core filtration components use advanced filter materials. For particles of 0.3μm, the filtration efficiency is as high as over 99.99%, which can effectively block external pollutants from entering the cage and discharge the exhaust gas and odor within the cage.
This filtration system adopts a two - stage filtration mode of pre - filtration and high - efficiency filtration. Pre - filtration can effectively intercept large - particle pollutants and extend the service life of the high - efficiency filter; the high - efficiency filter conducts in - depth filtration of tiny particles and microorganisms. Its air volume range is 5 - 15m³/h, which can be reasonably configured according to the number of cage boxes and actual needs to ensure the efficient operation of the entire system. This not only helps maintain the healthy state of mice and reduces diseases caused by air quality problems but also provides a stable environmental basis for the accuracy of experimental data, avoiding interference with experimental results due to environmental factors.
III. Convenient Operation to Improve Scientific Research Efficiency
From the perspective of the actual operation of scientific researchers, our mouse independent ventilated cage is designed with full consideration of convenience. The loading and unloading of cage boxes adopt a user - friendly design, allowing for quick replacement and cleaning.
The equipped intelligent control system enables remote monitoring and adjustment of ventilation parameters, temperature, and humidity. This system uses advanced sensor technology. The accuracy of the temperature sensor is ±0.2℃, and the accuracy of the humidity sensor is ±3%, which can accurately and real - time feedback the environmental data within the cage. Scientific researchers can learn about the environmental data within the cage at any time through terminals such as computers and mobile phones in the office or remotely and adjust according to experimental needs. The equipment also supports the function of historical data storage and export, with a storage capacity of no less than 10,000 sets of data, facilitating data analysis and traceability for scientific researchers, greatly saving time and labor costs and enabling scientific researchers to devote more energy to core experimental research.
IV. Quality Assurance to Boost Scientific Research Development
As a manufacturer focusing on animal laboratory construction, Guangzhou Cleanroom Construction Co., Ltd. controls the quality of IVC throughout the entire production process. From the strict screening of raw materials, to the meticulous processing of production technology, and then to multiple inspection procedures before leaving the factory, every link is carried out with the highest standards. Our products not only meet relevant domestic standards but also benchmark international advanced levels, providing reliable experimental equipment support for various scientific research institutions, university laboratories, etc.
Choosing the Mouse Independent Ventilated Cage (IVC) of Guangzhou Cleanroom Construction Co., Ltd. means choosing to create a higher - quality and more reliable experimental environment for scientific research. We look forward to working hand - in - hand with the vast number of scientific researchers to jointly promote the progress and development of scientific research.
Fiber Indoor Ventilation Ducts in Food Workshops: Guardians of a Clean Environment
In the food production industry, creating a production environment that meets strict hygiene standards is of utmost importance. As Guangzhou Cleanroom Construction Co., Ltd., a company specializing in one-stop cleanroom construction, we deeply understand the pivotal role that fiber indoor ventilation ducts in food workshops play in maintaining indoor air quality, ensuring food safety, and enhancing production efficiency. This article will conduct an in-depth exploration of the advantages, design key points, installation specifications, and maintenance of fiber indoor ventilation ducts in food workshops, providing comprehensive and professional references for food enterprises.
I. Unique Advantages of Fiber Indoor Ventilation Ducts in Food Workshops
(1) Excellent Cleanliness Performance, Aligning with High Standards of Food Production
Food production has extremely high requirements for environmental cleanliness. Even the tiniest dust particles or microorganisms can pose threats to food quality and safety. Fiber indoor ventilation ducts are made from special fiber materials. Their smooth surfaces are less prone to dust accumulation, effectively reducing the growth and attachment of microorganisms. Compared with traditional metal air ducts, fiber ducts do not rust or corrode, preventing debris from entering the workshop air due to duct aging. This provides a cleaner and safer air delivery environment for food production. For example, in a pastry baking workshop, fiber ventilation ducts can ensure that there are no metal debris in the air, preventing them from mixing into the pastries and safeguarding the high quality of the products.
(2) Good Ventilation Uniformity, Stabilizing Workshop Temperature and Humidity
Different areas within a food workshop have strict and consistent requirements for temperature and humidity. Fiber ventilation ducts feature a unique surface - type air outlet mode. Air is discharged through the fiber gaps in the entire duct wall or evenly distributed small holes, enabling large - area and uniform air delivery. This allows the temperature and humidity in every corner of the workshop to quickly reach and maintain the set range, effectively avoiding local overheating, overcooling, or excessive humidity. Take a dairy production workshop as an example. A stable temperature and humidity environment is crucial for milk fermentation, storage, and other processes. Fiber ventilation ducts can ensure that the temperature in the fermentation area remains constant within the appropriate range, improving the quality stability of dairy products.
(3) Outstanding Condensation Resistance, Preventing Food from Getting Damp and Spoiled
During the food production process, especially in processing areas for cold - stored and frozen foods, condensation often occurs on the surface of ventilation ducts. Condensation not only affects the service life of the ventilation ducts but may also cause water droplets to fall, contaminating food or equipment. Fiber indoor ventilation ducts have excellent heat insulation performance. By allowing cold air to permeate through the fiber of the entire duct wall, a cold air layer is formed outside the duct wall, creating almost no temperature difference between the inside and outside of the duct wall. This fundamentally solves the condensation problem, eliminating the need for additional pipe insulation measures. In an ice cream production workshop, fiber ventilation ducts can effectively prevent condensation in a low - temperature environment, avoiding water droplets from contaminating ice cream products and ensuring product quality.
(4) Lightweight and Easy to Install, Reducing Construction Costs and Difficulties
The construction of food workshops often requires the installation of complex ventilation systems within limited space and time. Fiber ventilation ducts are extremely lightweight, approximately 1/40 the weight of traditional metal ventilation systems. This significantly reduces the load on roofs or walls, making them particularly suitable for places with limited load - bearing capacity of the building structure. At the same time, their installation process is simple and quick. Using a dedicated steel rope or aluminum rail suspension system, the installation time is usually only 1/10 or less of that of traditional systems, which can significantly shorten the project cycle and reduce construction costs. For food enterprises that need to upgrade or transform existing workshops, this advantage of fiber ventilation ducts is even more prominent, as the ventilation system can be updated quickly without affecting normal production.
II. Design Key Points of Fiber Ventilation Ducts in Food Workshops
(1) Determine Duct Routes Based on Workshop Layout and Production Processes
The layouts and production processes of food workshops vary. The design of ventilation ducts needs to be closely integrated with the actual situation of the workshop. First, a detailed analysis should be conducted on the equipment layout, personnel flow, and functions of different production areas within the workshop to determine the optimal duct routes. For example, in a meat processing workshop, the ventilation requirements of the raw material processing area, cutting area, and packaging area are different. Ventilation ducts should be reasonably arranged according to the characteristics of each area to ensure that each area receives sufficient and appropriate ventilation. At the same time, efforts should be made to avoid ducts crossing areas with different cleanliness requirements to reduce the risk of cross - contamination. The duct routes should be simple and smooth, mainly consisting of straight pipes, and the number of branch pipes should be minimized as much as possible. When turns, diameter changes, and branch pipes must be designed, custom - made elbows, reducing pipes, tees, crosses, and other fittings can be used. Each component is connected to the main pipe and branch pipes with zippers to ensure the tightness and firmness of the connection.
(2) Accurately Calculate Ventilation Volume and Pipe Diameter to Meet Production Requirements
Accurately calculating the ventilation volume required for a food workshop is a crucial part of designing fiber ventilation ducts. The determination of ventilation volume needs to comprehensively consider factors such as the workshop area, height, number of personnel, equipment heat dissipation, and temperature and humidity requirements of the production process. For example, in a beverage filling workshop with a large number of personnel and high - heat - generating equipment, a large ventilation volume is required to ensure fresh air and appropriate temperature. Based on the ventilation volume requirements and the characteristics of fiber ventilation ducts, the pipe diameter should be reasonably determined. The air velocity inside circular fiber fabric ducts is related to the internal static pressure. When the static pressure and air velocity do not match, the ducts may vibrate, affecting the air supply effect. Therefore, during the design process, the air velocity inside the ducts should not be too high. Generally, the air velocity of the main pipe is 8 - 10m/s, and that of the branch pipe is 6 - 8m/s; for semi - circular and special - shaped pipes, the air velocity should be appropriately reduced according to the selection. Through precise calculations, it is ensured that the ventilation system can not only meet the ventilation requirements of the workshop but also guarantee the stability and efficiency of the system operation.
(3) Select Appropriate Air Outlet Modes to Optimize Air Distribution
Fiber ventilation ducts have a variety of air outlet modes, each with its applicable scenarios and characteristics. In the design of food workshops, appropriate air outlet modes need to be selected according to the functions and requirements of different areas. For example, in food storage areas, the permeation (fabric) air outlet mode can be adopted. Air evenly permeates from the surface of the permeable fiber fabric, avoiding the feeling of wind in the air - supply area, reducing the disturbance to food, and meeting high - standard comfort requirements, which is conducive to the long - term storage of food; in processing areas with frequent personnel activities, the large - orifice or jet mode can be used to achieve long - distance and large - volume air supply, quickly adjusting the temperature and humidity in the area and ensuring the comfort of workers and the stability of the production environment. After determining the air outlet mode, the number and specifications of air outlets also need to be accurately calculated according to the air supply volume and air supply velocity requirements to achieve the best air distribution effect.
III. Installation Specifications and Procedures of Fiber Ventilation Ducts
(1) Preparation Work Before Installation
Before installing fiber ventilation ducts, sufficient preparation work is required. First, conduct a detailed measurement and survey of the workshop site to ensure that the installation space meets the requirements and check the load - bearing capacity of the building structure to provide a basis for installing the suspension device. At the same time, conduct strict quality inspections on fiber ventilation ducts and related accessories to ensure that the ducts are free from damage, cracks, and that the accessories are complete and of qualified quality. In addition, prepare the tools and equipment required for installation, such as steel ropes, aluminum rails, hoisting equipment, zipper tools, etc., and provide professional training to installation personnel so that they are familiar with the installation process and specifications and master operation skills.
(2) Duct Installation Procedures
Installation of Suspension Devices: Determine the positions of suspension points on the workshop ceiling or walls according to the design plan, and install dedicated steel rope or aluminum rail suspension devices. The installation of suspension devices should be firm and reliable to ensure that they can bear the weight of the ventilation ducts and the vibration during operation. During the installation process, pay attention to adjusting the height and levelness of the suspension devices to ensure the flatness of the ducts after installation.
Duct Assembly and Connection: Assemble the fiber ventilation ducts according to the design requirements. First, connect the main pipes, and then install the branch pipes and various accessories. When connecting, use zippers to tightly connect each component to ensure the tightness of the connection and prevent air leakage. During the connection process, check whether the duct routes and angles meet the design requirements, and adjust them in a timely manner if there are any deviations.
Duct Fixing and Adjustment: Lift the assembled ventilation ducts through the suspension devices, adjust the position and height of the ducts to make them meet the design installation height and levelness requirements. Then, use fixing parts to firmly fix the ducts to the suspension devices to ensure that the ducts do not shake or shift during operation. Pay attention to avoid damaging the ducts during the fixing process.
Air Outlet Installation: Install the corresponding air outlets according to the design of the air outlet mode. The installation of air outlets should be firm, and the connection with the ducts should be tight to ensure smooth air outlet. For air outlets with special installation requirements, such as nozzles and mesh - strip air outlets, strictly follow the installation instructions to ensure that the air outlet effect of the air outlets meets the design requirements.
(3) Debugging and Testing After Installation
After the installation of ventilation ducts is completed, comprehensive debugging and testing are required. First, conduct a trial run of the ventilation system, check the operation of the fan, whether there are any air leakage phenomena in the ducts, and whether the air outlet of the air outlets is normal. Through the trial run, promptly discover and solve any problems that may occur during the installation process. Then, use professional testing equipment to test various performance indicators of the ventilation system, such as ventilation volume, air velocity, air pressure, temperature and humidity distribution, etc., to ensure that the system performance meets the design requirements and the use standards of food workshops. For situations where the test results do not meet the requirements, conduct a detailed analysis and adjustment until the system performance reaches the standard.
IV. Maintenance of Fiber Ventilation Ducts in Food Workshops
(1) Regular Cleaning to Keep the Inside of the Ducts Clean
Regular cleaning of fiber ventilation ducts in food workshops is an important measure to maintain their good operating condition and ensure workshop air quality. Due to the presence of certain dust, grease, and other pollutants in the food production environment, long - term accumulation will affect the ventilation effect and hygiene of the ducts. It is recommended to conduct a comprehensive cleaning of the ducts every certain period (such as 3 - 6 months). When cleaning, professional duct cleaning equipment, such as duct cleaning robots and high - pressure water guns, can be used to thoroughly remove dust, dirt, and other substances inside the ducts. For some difficult - to - clean areas, special cleaning agents can be used, but it is necessary to ensure that the cleaning agents do not damage the fiber material and do not pollute the workshop environment. After cleaning, check the ducts to ensure that there is no residual dirt or cleaning agent.
(2) Check Duct Sealing and Connection Parts
Regularly checking the sealing of fiber ventilation ducts and the firmness of connection parts is crucial. With the operation of the system, the connection parts of the ducts may become loose or the sealing performance may decline due to factors such as vibration and temperature changes, resulting in air leakage, which will affect the ventilation effect and the workshop environment. The connection parts of the ducts should be checked monthly to see if the zippers are loose and if the sealing rubber strips are aged or damaged. If problems are found, repair or replace them in a timely manner. For possible damage, cracks, and other situations on the surface of the ducts, repair them in a timely manner. Special fiber repair materials can be used for processing to ensure the integrity and sealing of the ducts.
(3) Maintain Suspension Devices and Related Accessories
The maintenance of suspension devices and related accessories of fiber ventilation ducts should not be overlooked. Regularly check whether the steel ropes and aluminum rails of the suspension devices are worn or deformed. If there are problems, replace them in a timely manner to ensure the safe suspension of the ducts. At the same time, check whether the fixing parts, hooks, and other accessories are loose, and tighten them in a timely manner if they are loose. For some movable parts, such as the adjustment devices of air outlets and valves, conduct regular lubrication maintenance to ensure that they can be operated flexibly and can normally adjust the ventilation volume and air direction. In addition, pay attention to checking the anti - corrosion performance of the suspension devices and accessories. If rust occurs, conduct rust removal and anti - corrosion treatment in a timely manner.
(4) Adjust the Ventilation System in a Timely Manner According to Production Changes
The production situation of food enterprises may change due to factors such as market demand and product types, which requires the fiber ventilation duct system to be adjusted in a timely manner. For example, when an enterprise adds new production lines or expands production scale, the number of equipment, the number of personnel, and the heat generation in the workshop will change. At this time, the ventilation volume, air velocity, and other parameters of the ventilation system need to be recalculated and adjusted. By adjusting the speed of the fan, opening or closing some air outlets, and other methods, the ventilation system can meet the new production requirements. At the same time, during different seasons or different process stages of food production, the requirements for temperature and humidity may also be different, and the operation mode of the ventilation system also needs to be adjusted accordingly to ensure that the workshop environment always meets the food production standards.
With rich experience and a professional technical team in the field of cleanroom construction, Guangzhou Cleanroom Construction Co., Ltd. can provide food enterprises with one - stop solutions for fiber ventilation duct design, installation, and maintenance. We deeply understand the importance of the ventilation system in food workshops for food safety and production efficiency and are committed to creating an efficient, stable, and clean ventilation environment for customers, helping food enterprises improve product quality, reduce production costs, and achieve sustainable development. Choosing Guangzhou Cleanroom Construction Co., Ltd. means choosing a professional and reliable partner for cleanroom construction, which will escort your food production business.
Food Factory Air Conditioning and Refrigeration Screw Machine System: Building a "Cool" Guarantee for Food Safety and Efficient Production
In the field of food production, Guangzhou Cleanroom Construction Co., Ltd., as an industry expert specializing in cleanroom construction, deeply understands the crucial role of the air conditioning and refrigeration screw machine system in food factories. From meat processing to bakery production, from dairy product manufacturing to beverage filling, a suitable refrigeration system is not only related to product quality but also affects production efficiency and food safety. This article will delve into the mysteries of the air conditioning and refrigeration screw machine system in food factories and share our unique insights and rich experience in this field.
I. Why Screw Machine Systems are the Preferred Choice for Food Factories
(1) Exceptional Stability to Ensure Product Quality
Food production has extremely high requirements for environmental temperature stability. Take meat freezing as an example; temperature fluctuations can cause repeated freezing and thawing of meat, affecting its texture and taste, and may also lead to bacterial growth, posing a threat to food safety. Thanks to the meshing design of the twin-screw rotors, the screw machine system can achieve continuous and stable refrigeration with pulsation-free exhaust, and the temperature fluctuation can be controlled within ≤±0.5°C. This means that throughout the production process, food remains in an ideal low-temperature environment, avoiding quality problems caused by temperature changes. Compared with traditional piston machines, screw machines have an overwhelming advantage in terms of stability, safeguarding food quality.
(2) Powerful Refrigeration Capacity to Meet Diverse Needs
Food factory production covers a variety of processes, each with different requirements for refrigeration temperatures. Ranging from cold storage at 0 - 10°C to freezing at -18°C or even lower, screw machine systems can easily handle these demands. Single-stage compression can reach -30°C, and two-stage compression can go as low as -40°C. Whether it's the deep freezing of seafood and meat or the fresh-keeping refrigeration of fruits and vegetables, the requirements can all be met. For instance, in the production of quick-frozen dumplings, rapidly reducing the central temperature of dumplings to below -18°C can effectively lock in moisture and nutrients, maintaining their taste. The powerful refrigeration capacity of the screw machine system plays a vital role in such scenarios.
(3) Energy-Saving Advantages to Assist in Cost Control
With the increasing energy costs, energy conservation has become a focus of attention for enterprises. The volumetric efficiency of the screw machine system exceeds 95%. Compared with other refrigeration equipment, it has a remarkable energy-saving effect, enabling power savings of up to 30%. In large food factories where the refrigeration system operates 24 hours a day, over the long term, the energy-saving advantages of the screw machine system can help enterprises save a significant amount of electricity expenses. Through technical means such as optimizing the refrigeration cycle and improving the equipment's energy efficiency ratio, the screw machine system achieves efficient energy utilization while ensuring the refrigeration effect, reducing the operating costs of enterprises.
II. Key Components and Technologies of Screw Machine Systems in Food Factories
(1) Rotors - The "Heart" of the System
Rotors are the core components of the screw machine system, and their performance directly affects the overall performance of the system. We adopt rotors with a 5:6 asymmetric tooth profile design. Compared with traditional tooth profiles, the leakage is reduced by 20%, significantly improving the efficiency of the compressor. At the same time, the surface of the rotors is hardened to a hardness of HRC58+, ensuring their durability under high-speed operation and high-pressure environments, with a service life of over 100,000 hours. This not only reduces the frequency of equipment maintenance and lowers maintenance costs but also ensures the long-term stable operation of the system, which is crucial for the continuous production requirements of food factories.
(2) Oil Separation System - The Guarantee for Efficient Operation
The oil separation system plays a crucial role in the screw machine system. Our screw machines adopt a three-stage oil separation technology, combining centrifugal, filtration, and adsorption methods, and the residual oil rate can be controlled at 0.6MPa to ensure the normal operation of the oil separation system and maintain the efficient and stable working state of the system.
(3) Intelligent Control System - The "Brain" for Precise Regulation
The intelligent control system is the "brain" of the screw machine system, enabling precise regulation of the refrigeration process. Through multi-parameter PID adjustment, the system can automatically adapt to changes in storage temperature. For example, in the pork freezing process, according to the technological requirements, staged cooling control from 4°C→0°C→-18°C can be achieved, ensuring that the pork reaches the best freezing effect at each stage. In addition, the intelligent control system also has functions such as fault diagnosis and early warning, which can monitor the operating status of the system in real-time, detect potential problems in advance, and take timely measures to avoid production interruptions caused by equipment failures, ensuring the continuity and stability of food factory production.
III. Addressing the Unique Challenges of Refrigeration in Food Factories
(1) Solving the Problem of Frost Formation on the Surface of Frozen Foods
Frost formation on the surface of frozen foods is a common problem in food factories. It not only affects the appearance of the products but also causes food dehydration and nutrient loss. We optimize the design of the evaporator and reasonably adjust the fin spacing (recommended ≥8mm) to ensure uniform air circulation and reduce the occurrence of frost. At the same time, we precisely control the refrigerant charge, with an error controlled within ±5%, to ensure the normal operation of the refrigeration system and fundamentally solve the problem of frost formation. In addition, regular defrosting maintenance of the evaporator is carried out, and advanced technologies such as hot gas defrosting are used, which can not only defrost efficiently but also avoid secondary pollution to food.
(2) Avoiding Frequent Start-Stop of the Unit
Frequent start-stop of the unit will affect the service life of the equipment, increase energy consumption, and may also lead to temperature fluctuations, affecting food quality. Our screw machine system is equipped with a capacity slider, which can achieve stepless adjustment of the refrigeration capacity within the range of 25% - 100%. When the system load rate
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