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Introduction Cleanroom classification is a critical step in cleanroom design. It defines the maximum allowable airborne

2025-08-21

Latest company case about Introduction  Cleanroom classification is a critical step in cleanroom design. It defines the maximum allowable airborne
Introduction

Cleanroom classification is a critical step in cleanroom design. It defines the maximum allowable airborne particles and ensures compliance with ISO 14644-1 and GMP standards, protecting product quality, process reliability, and regulatory compliance.

1. What Is Cleanroom Classification

A cleanroom class specifies the maximum number of airborne particles per cubic meter at defined particle sizes. Different industries require different levels of cleanliness:

  • Pharmaceuticals & biotechnology
  • Microelectronics & semiconductors
  • Food & beverage processing

Higher classes demand stricter airflow control, filtration, and monitoring.

2. ISO 14644-1 Cleanroom Classes

ISO 14644-1 defines cleanrooms by particle counts. Common classes include:

  • ISO 5: Pharmaceutical aseptic areas, operating rooms
  • ISO 6–7: Clean assembly, background areas
  • ISO 8: Packaging and preparation zones
  • ISO 9: Non-controlled environments

Testing uses particle counters at defined locations to verify compliance.

3. GMP Cleanroom Grades

GMP focuses on product safety and process control, complementing ISO standards:

GMP Grade ISO Equivalent Application
A ISO 5 Critical aseptic operations
B ISO 5–7 Background for Grade A
C ISO 7–8 Less critical production
D ISO 8 Support areas

GMP also includes microbial limits, personnel discipline, and process validation.

4. Choosing the Right Class

Factors to consider:

  • Product sensitivity (e.g., sterile drugs vs. packaging)
  • Process risk (open vs. closed handling)
  • Regulatory requirements
  • Cost and energy efficiency

Proper classification balances compliance, performance, and cost.

5. Verification & Testing

Cleanroom classification is verified through:

  • Particle count tests
  • Airflow velocity and uniformity
  • Pressure differential checks
  • Temperature and humidity monitoring

Testing ensures compliance during commissioning, requalification, and after modifications.

Conclusion

Cleanroom classification is the foundation of effective contamination control. Applying ISO 14644-1 standards and GMP grades ensures product safety, regulatory compliance, and operational efficiency.