2025-07-22
The return air column system uses a combination of high-strength aluminum alloy profiles:
Aluminum Base Channel: As the load-bearing foundation, 6063-T6 anodized profiles are used, with a channel depth of 50mm, wall thickness of 2mm, and an anodized coating thickness ≥15μm.
Angle Aluminum Reinforcement: Special L30×30×2mm cleanroom angle aluminum with conductive oxidation treatment ensures surface resistance in the range of 10⁴-10⁶Ω.
The return air system adopts a symmetrical bilateral design:
Return air duct clear width: 400mm, internally lined with perforated aluminum panels (aperture Φ3mm, perforation rate 28%).
A 50mm thick fiberglass sound-absorbing layer is installed at the back, with an NRC (Noise Reduction Coefficient) ≥0.85.
The airflow guide system uses 45° inclined baffles spaced 80mm apart to ensure laminar flow transition.
The system employs a triple-sealing guarantee:
Aluminum Alloy Inside Corner Column: R30mm arc transition design with pre-installed EPDM sealing strips.
Aluminum Alloy Outside Corner Column: 88° convex angle design with integrated anti-dust guide slopes.
Sealant System: Two-component silicone sealant with post-curing elongation ≥300%.
Surveying and Layout:
Uses 0.5" grade total station for 3D coordinate positioning.
Implements a "three-level verification" system, with final positioning error ≤0.5mm/m.
Seismic Leveling System:
Base isolation pads use natural rubber products (hardness 60±5 Shore A).
Leveling bolts are equipped with anti-loosening washers to ensure long-term stability.
Multi-Layer Sealing System:
First layer: EPDM sealing strips with 30±2% pre-compression.
Second layer: Polyurethane foam filler with 250% expansion rate.
Third layer: Final silicone sealant application.
Special Node Treatment:
Inside and outside corner joints use dedicated transition connectors.
Wall penetration nodes are equipped with stainless steel sleeves (δ=1.2mm).
| Component | Inspection Item | Qualification Standard |
|---|---|---|
| Aluminum Profiles | Surface Roughness | Ra≤0.8μm |
| Sealant | Curing Time | Surface dry ≤30min |
| Perforated Panels | Aperture Tolerance | ±0.05mm |
Cleanliness Control:
Core work area particle count ≤3520pc/m³.
Tools and materials must undergo alcohol wiping and ionized air dust removal.
Dimensional Control:
Verticality deviation ≤1mm/2m.
Joint misalignment ≤0.2mm.
Routine Maintenance:
Periodic Testing:
This return air column system design fully considers the special requirements of cleanrooms. Through precise component assembly and strict construction controls, the system ensures long-term stable operation. It is recommended to create process mock-ups before construction and strictly adhere to clean construction standards.